Why you should use Vacuum compounding mold?

Vacuum compounding mold is a well-known ideal small batch mode of rapid manufacturing which gives you many reasons to use it. Take a look at some advantages that will make you think about why people prefer it.

• It does not require a high initial cost of manufacturing molds.

• Generally, it’s mold copy reduction degree is high with the detailed product surface. It just needs a few or no need for post-processing methods.

• It comes with a lot of different forming polymer materials to choose from. You can modulate the color of the need in accordance with the needs and requirements.

• Prototype parts production, die can be completed within a few days without any further glitches.

• Its mold strength can meet up to 50 times production easily.

Also, Plastic bags for different material and hardness of plastic molding is required.

Very few people know about how this is done. Let us tell you that, mainly there are 2 main steps behind the vacuum process.

Two prime steps involved in the vacuum process.

1st Step: To manufacture prototype parts

First and foremost, we need to have a prototype or samples. Samples are generally made from any kind of material stability. Such material stability is provided by either the customer or YUYAO GOOD. YUYAO GOOD make use of 3 d printing way to achieve so.

Secondly, we require Common prototype parts made of plastic or metal materials. The only requirement is that the material must be able to sustain under a high temperature of 40 ?in order to maintain the stability of a certain gap of time.

Usually, we put out the suspended prototype in a casting box, and from there, it is then poured into the silicone. Once it is done, the pouring box is placed in an oven heated to 40 ? until the silica gel gest solidified completely.

Once it will be fully cured, the silicone mold is cut along the parting line, take out the prototype parts.

2nd Step: Use of mold manufacturing products

We, with the help of our technical workers, work day and night around the perimeter of the prototype parts to design a lot of fine holes in the process of mold manufacturing. These holes in the molding process exhibit the property of an exhaust.

Then the second thing involves the removal of the prototype parts. Once it will be removed, the silicone mold will form a cavity. Remember, the cavity shape, and prototype are the same.

According to your design requirements and needs, we make the use of various complex material injection mold in the mold cavity. First, we fill up the Cavity, then put the mold in a vacuum environment to air in the cavity and lastly, we work in the process to make liquid silicone filling mold of each position, in order to make sure that the product shape of complex mode out entirely consistent with the prototype parts.

Finally, we proceed with the dying process again into the oven curing, so as to eventually get strong stable prototype replica.

Quality Material and Impeccable Product Tolerance is never a miss:

Complex mode product tolerance depends on a number of factors. Some of these crucial factors are- the accuracy of prototype parts, selection of geometric structure of the product and manufacturing materials. usually, about 0.15% of the shrinkage is acceptable.

The material can consist of hundreds of compounds die material Design choice, can achieve the different hardness and surface texture. 

The Complex mode of a product can be completely transparent or translucent, depending upon the needs. In addition to this, it also can be completely transparent, and thus can meet the design requirements.

Excellent Post-processing by YUYAO GOOD:

In order to make sure that the products fully meet your expectations and needs, YUYAO GOOD provides a series of plank post-processing services. Our post-processing includes processes such as sandblasting, painting, polishing, spray sand, drilling, tapping and thread hole, pad printing, screen printing, etc. we are well equipped with an expert QR team who can monitor products. 

Gear up your next project with us!

Once you receive your CAD drawing files, our experts will evaluate the manufacturability of the product design. Then as per your design, our engineers will gain confirm the draft, thickness of the product, circular arc angle, material type, and many other factors.

Not just this, our engineer will never muss to see the correctness of the material used, a combination of right design with the right material and many related factors to serve you in the best possible way. The project outcome will be beyond your expectations.